Includes chemical, biological, or radioactive substances
8% Irradiation apparatus
Includes X-ray devices, diagnostics imaging equipment, computed tomography equipment
6% Ophthalmic goods
Includes eyeglass frames, lenses, related optical and magnification products
3% Dental equipment & supplies
Includes dental hand instruments, drills, sterilizers, dental chairs, plaster, amalgams, cements
The U.S. leads
World productionof medical devices
Global consumptionof medical devices
Medical devicemarket with a value of $140+ billion;
45% of the global market
43 billion with 1.5% annual growth
2015 total value of U.S. industry product shipments under medical NAICS categories
Source: 2016 ITA Medical Devices Top Markets Report
Glebar opens parts distribution facility in Ireland
Departments - Current pulse
Rollomatic, Haas donate machines to Delta College; Medical market overview; CNC Software is Mazak’s newest VIP; US high-tech polymeric development, production
Glebar has opened a parts distribution facility in Dublin, Ireland, providing 24-hour turnaround for critical machine components in Europe. This is the company’s third rapid-response parts distribution outlet in addition to one in Tokyo, Japan, and its headquarters facility in Ramsey, New Jersey. Glebar will be opening another distribution facility in Costa Rica to service its many medical customers in Central and South America.
“Approximately 35% of our overall revenue, on average, is international,” says Adam Cook, Glebar CEO. www.glebar.com, IMTS 2016 Booth #N-7317
Rollomatic, Haas donate machines to Delta College
Delta College, Midland, Michigan, hosted the 14th annual Great Lakes Regional Haas Technical Educators Council Conference (HTEC) in conjunction with a ceremonial ribbon-cutting opening the school’s state-of-the-art CNC Machine Tool Lab in late April. Features of the upgraded facility include $1.2 million in new equipment as well as four CNC machines valued at $1 million entrusted to the school by Rollomatic Inc. and Haas Automation Inc.
Terry Morse, CNC program coordinator and associate professor at Delta, thanked the approximately 130 in attendance, along with the various companies that have supported the new CNC lab by presenting company representatives with custom-machined plaques. Those acknowledged for their support were Fred Schultz and Patrick Lynch of Haas Automation; Mark Handcock of Tru Tech Systems Inc.; and Eric Schwarzenbach of Rollomatic.
Joining Schwarzenbach, president of Rollomatic, at the event was Ambassador André Schaller, Consul General of the Consulate General of Switzerland in New York. At the Delta College Haas Technical Educator’s Conference, each took time to speak about the need to support training to develop a skilled workforce.
According to Morse, Delta College is the first college in the U.S. to enter into an entrustment program with Swiss-based Rollomatic and the first to begin training in multi-axis CNC grinding. www.rollomaticusa.com, IMTS 2016 Booth #N-7200 & N-7214; www.haascnc.com, IMTS 2016 Booth #S-8100; www.trutechsystems.com, IMTS 2016 Booth #N-7337
Medical market overview
Medical sensors market worth $15 billion by 2022
The medical sensors market is estimated to grow at a compound annual growth rate (CAGR) of 8.5% between 2016 and 2022, reaching $15 billion by 2022. The rapid growth is due to the increasing incidences of cancer, acute myocardial infarction, and diabetes mellitus, as well as the increasing number of postoperative rehabilitation patients across the globe. Electrocardiogram (ECG) sensors accounted for the largest market share in 2015, and are expected to grow at a high CAGR between 2016 and 2022. Asia-Pacific is expected to grow at the highest CAGR, due to the increasing population with respiratory diseases and the aging population. It is expected to be the fastest-growing region in terms of technological advancement, healthcare, and marketing. www.marketsandmarkets.com
Ophthalmic device global market to reach $22.1 billion
The global market for ophthalmic devices reached $16.8 billion in 2013 and nearly $17.7 billion in 2014, and is forecast to grow at CAGR of 4.6% to reach $22.1 billion in 2019. The market in the U.S. is projected to grow to $7.6 billion in 2019 and the market in the Asia-Pacific region is expected to grow to $6.4 billion by 2019 during the same forecast period. www.researchandmarkets.com
Medical power supply devices market to $1.6 billion globally
Proliferation of diagnostic equipment and systems, coupled with rising incidences of chronic diseases, is expected to drive the global adoption of medical power supply devices to $1.6 billion by 2022 with a CAGR of 4.5%. Power supply devices, also known as electric power converters, are electronic devices that convert one form of electrical energy into another and supply electrical energy to an electric load. They are used in a range of medical applications such as MRI, X-ray, CT and PET scanners, patient monitors, blood analyzers, DNA equipment, dental equipment, and robotic surgical devices. www.persistencemarketresearch.com
CNC Software is Mazak’s newest VIP
Mazak has certified CNC Software Inc. as the newest member of its Value Inspired Partners (VIP) technology program.
Mazak’s VIP program brings together producers of complementary technologies to create more innovative products and turnkey processes. Collaborating on R&D and integration efforts, the VIP program fosters a high level of cooperation and technological integration that moves beyond individual pieces of equipment. The program also fuels development of comprehensive training solutions for manufacturers.
CNC Software brings to Mazak customers programming solutions for milling, turning, wire EDM, router programming, plasma cutting, and lasers, along with 3D design and drafting. www.mazakusa.com, IMTS 2016 Booth #S-8300; www.mastercam.com, IMTS 2016 Booth #E-3340
US high-tech polymeric development, production
Raumedic’s new U.S. headquarters in Mills River, North Carolina, is a high-tech center for the development and production of customized and efficient polymeric products for the North American market. During the first stage of expansion, customized tubing, molded parts, and systems will be produced in the 13,000ft2 of cleanroom space.
Raumedic AG is a development partner and manufacturer of tubing, molded parts, catheters, and components for the medical and pharmaceutical industry. The company processes medical-grade thermoplastic polymers and silicones at four production sites in Germany and the U.S., and develops and produces high-precision pressure measurement systems with microchip technology for the indication areas of neuromonitoring, urology, and traumatology. www.raumedic.com
Jerry Rex appointed COO at Methods Machine Tools
Officials at Methods Machine Tools Inc. have appointed Jerry Rex as the company’s new chief operating officer. Rex, a manufacturing industry veteran with more than 25 years of management experience, complements Methods’ strategic plans for future growth.
Bryon Deysher, president and CEO at Methods says, “Jerry brings an energetic, passionate approach to leadership and shares the vision for Methods’ future. He is an excellent communicator, motivator, and team builder who will have assignments that will touch every level of the organization.” www.methodsmachine.com, IMTS 2016 Booth #S-9119
Kyocera expanding industrial ceramic operations
Kyocera Industrial Ceramics Corp. broke ground on a $10 million expansion of its manufacturing operations in Vancouver, Washington. Planned for completion this year, the construction will expand Kyocera’s existing facility to 58,000ft2, and could create up to 30 new jobs during the next few years.
Conceived as a research and development center for advanced ceramic materials, the facility now serves as a specialty custom-order manufacturer of high-added-value engineered ceramic components. www.americas.kyocera.com
MarSolutions Engineered Metrology Team established
In response to increased demand for custom gaging solutions for dimensional metrology, Mahr Federal has established the MarSolutions Engineered Metrology Team, within its Engineered Products Division to augment custom gage development with customers. Operating from facilities worldwide, the team will help customers analyze the gaging requirements of their application, then design and build a customized gaging solution.
“Manufacturers often spend endless time searching catalogs and web pages without finding just the right gage for their job,” says Paul Mailloux, MarSolutions product manager. “We can help manufacturers determine how, when, and why to do their gaging.” www.mahr.com, IMTS 2016 Booth #E-5614
Latest products & solutions
Departments - Implanting success
CMM software; Yasda micro machining center; Metal additive manufacturing system; Slant-bed, auto-loading CNC lathes; Efficient work processes; Xpansion pins; Coolant recycling; Exchangeable head end mills; Abrasive waterjet system; Streamlining NC validation software; Advanced comparator video technology
CMM-Manager 3.5 for Nikon’s iNexiv vision measuring equipment integrates vision measuring, autofocus laser scanning, rotary indexing, and touch probing to provide a true 3D multi-sensor system for inspecting physical products based on 3D CAD models.
By interfacing with the CAD model – an integrated part of measuring and inspection with the iNexiv video measurement systems – users can take programming and inspection offline, improving programming work, saving time, and bringing products to market faster.
With CMM-Manager 3.5, users import a range of 3D CAD models and can pick features to create automatic probe paths for vision and tactile measuring. Regardless of part complexity or geometry, parts are automatically aligned for the most efficient inspection and measuring. Simulations can be run and inspection results can be verified in real time.
The Yasda Micro Center YMC 430 Ver. II is for ultra-precise manufacturing and surface finishing on small, complex features. Linear motor-driven controlled axes and a rigid machine structure offer speed, precision, and surface quality. It is available with 3-axis or 5-axis capabilities. Linear positioning and circularity accuracy of <1µm (according to ISO 230-2 1997) is possible.
The 40,000rpm HSK-E32 spindle minimizes vibration and offers high reliability and repeatability in micro-milling applications. A symmetrical H-shaped column and a low-center-of-gravity structure provide high rigidity to the YMC 430 Ver. II.
The YMC 430 X-Y table has linear guideways and motor drive. Linear motor drives include optical scales that support and sustain sub-micron milling performance.
In the optional 5-axis micro-milling configuration, the YMC 430 is equipped with a motor-driven, direct-drive, high-precision tilting rotary table. This combination provides multi-face indexing and machining as well as simultaneous 5-axis machining without re-chucking. Applying the direct-drive motor to a tilted rotary axis creates backlash-free, high-speed, high-precision positioning.
The SLM 280HL metal additive manufacturing system is a mid-range machine with a build envelope of 280mm x 280mm x 350mm featuring a bi-directional re-coater. Build times can be reduced by 30% by laying fresh powder on the build plate in both directions, as opposed to coating in one direction and then returning to a home position. Multiple laser configurations, including twin 400W or dual lasers of 400W and 1,000W, also increase build speeds compared to single laser options.
The GT-27 SL 3-axis, gang-tooled, slant-bed is a 7.5hp, 6,000rpm, 5-C collet spindle machine with 13.5" of cross travel and a C-axis with driven tools. During IMTS 2016, the machine will be truncating an ID and OD thread and using a rotary broach as part of the machine demonstration.
Also on display will be the compact footprint ASL-100 Auto-Loading CNC lathe for processing of parts up to Ø2.3" with an automatic part load and unload station. A 6,000rpm, 15hp spindle with a 6" hydraulic chuck is standard. The machine is equipped with a 12-station tool turret and a driven-tool turret is available.
Smart Operation in the Sinumerik 840D sl CNC allows greater flexibility and speed, helping boost productivity. The feature encompasses job preparation, IT networking, improved usability with touch operation, and the use of mobile devices to perform monitoring and control functions. Smart Operation simplifies the integration of machines into the production process, does not require support by IT specialists, and can be implemented independently by machine operators.
Modular XYZ Xpansion pins for tombstone, grid plate, and fixture plate applications provide accurate location, repeatability, and high holding forces for securing parts/components on the ID. Modular XYZ Xpansion pins are available in a threaded version for the most popular tombstones and grid-plates, internal rotary broach for simple install/removal, and a shorter press-fit in a variety of sizes.
The HydroFlow coolant recycling system maximizes use of water-miscible fluid – reducing fluid purchases and eliminating or lowering disposal expenses.
Coolant recycling systems include an appropriately sized dirty tank and clean tank, Eriez Automatic Proportioner Mixer for coolant make up and concentration control, and an oil removal device to clean coolant to less than 0.5% emulsified tramp oil and 2µm to 5µm microns of particulate matter.
The Phoenix PXM exchangeable head end mill series features cutting geometries and coatings for a variety of applications and materials. High acuracy and repeatability delivers radial runout of <0.0006" and axial repeatability of ±0.0012". The tool’s 2-face contact enables highly rigid clamping.
The MicroMax waterjet upgrades include accuracy enhancements and expanded accessory compatibility. The standard Omax Tilt-A-Jet cutting head offers greater precision and virtually zero taper with most materials. The machine’s linear traction drive system uses optical encoders to provide a positioning accuracy of <5µm. Protective bellows seal off all precision components inside the MicroMax, and rigid construction minimizes vibration, enhancing accuracy.
An optional catcher tank cooling package keeps water at a steady 72°F, preventing the work material from expanding or contracting during machining. The Omax Precision Optical Locator (POL) add-on accessory can locate existing points, edges, or holes in a pre-machined part for secondary machining operations or reverse engineering of a part where this is permissible. Also available is a rotary axis for full 6-axis machining.
The MicroMax is compatible with the Omax Variable Speed Solids Removal System (VS-SRS) for efficient removal of garnet from the waterjet catcher tank.
Vericut 8 CNC machine simulation, verification, and optimization software simulates CNC machining; including drilling and trimming of composite parts, water jet, riveting, robots, mill/turn, and parallel kinematics. Updates include a customizable ribbon bar that allows users to select the Vericut function to use. To ease the transition for existing users, a Vericut Classic setting organizes all of the menus and options where users previously found them.
Version 8 take further advantage of Machining Cloud metadata for integration with cutting tool suppliers and tool management systems. Vericut interfaces with tool management systems such as TDM Systems, Zoller, and WinTool for access to databases storing cutting tool information.
VidiProbe, available on CCP comparators, transforms a traditional comparator into an automated video measurement system by configuring a digital video camera inside the comparator’s optical system.
VidiProbe presents the comparator screen image on a video monitor, allowing automatic measurement of a variety of features, including surfaces. In addition to providing automation, VidiProbe’s digital zoom allows for higher magnification of small features without the need for extra lenses.
VidiProbe is a hybrid system for use as a shop-hardened, traditional comparator, or as an automatic vision system.
At IMTS 2016, Tsugami/Rem Sales will display four new models in the third-generation of Tsugami’s Opposed Gang Tool CNC lathes, identified with a “-III” after their base model numbers.
To increase the machines’ rigidity, Tsugami moved the electrical control cabinet from inside the machines to an external position behind the machines and installed two additional support ribs in the space that held the control cabinet. Tsugami also redesigned the machines’ castings, increasing the weight of some machines by more than 650 lb. Increased mass will help improve cutting ability, improving part runout and straightness, particularly after parts have been transferred from the main spindle to the subspindle.
Tsugami also updated the machines’ programming software. One new feature, part program checking, analyzes the part program code and provides the operator with suggested code optimizations to increase the operating speed of the program and subsequently reduce part cycle time. The thermal displacement compensation function has also been enhanced and can now be used on every linear axis. Other software changes include improvements to the rapid feed override process and automatic back tool post interference protection.
All four machines include Tsugami’s free Abile programming software and all are convertible, meaning they can run as traditional Swiss style lathes using a guide bushing or operated with an optional chucker kit, which can be quickly installed.
Feedback from customers using previous version of Mastercam showed that some of the more powerful tools within the software were not being used because customers did not know where to find them. To address that, developers added a user-friendly ribbon tab interface to Mastercam 2017. The ribbon tab groups similar functions and displays them in order from simple to more complex. Each tab relates to a type of activity, from creating wireframe geometry to generating tool paths. Editing functions are on the same tab as creation functions so users have easy access to all the tools when needed.
Enhanced features
Dynamic motion technology can cut machine time by as much as 75%, helping users get the most out of new and old machines. Dynamic Motion Technology extends tool life, reduces cycle time, saves wear and tear on machines, and cuts hard materials more easily. New to Mastercam 2017, micro-lifts use a line-of-sight approach to move the tool where it needs to go through unobstructed areas, resulting in reposition moves during micro-lifting that are more efficient, less complex, and travel a shorter distance.
Maximum stock engagement for select 3D HST finishing tool paths, enables users to select a previously made stock model and set the maximum depth to limit how deeply the cutter engages uncut material. HST Raster allows users to limit raster passes relative to a cutoff distance, and then fills in the limited area with perpendicular raster motion to create a clean result.
Mill-turn now supports multiple sessions, multiple machine groups, and multi-station tool locators for turrets as well as half index positions.
On display at the GenSwiss booth will be Lous Belet SA precision carbide expert series tooling packages designed for aluminum, brass, titanium, stainless steels, and composite material groups. The packages incorporate optimized geometries and coatings for drills, end mills, slotting saws, thread mills, engraving, and spotting tools. The products after greater productivity, higher material removal rates, superior surface quality, and extended tool life.
Also featured will be Utilis Multidec Cut3000 cut-off inserts with new geometries with the Type GS cut-off insert. They offer optimally tuned carbide and coating for high cutting speeds with chip control for carbon steels cut-off work. The Type SPT 06 chipbreaker, available with Cut1600 and Cut3000 series holders, is for stainless steel part-off work. New from PCM are precision live tools for greater speeds for specific Citizen, Tsugami, and Star machines.
For patients with myocardial insufficiency or heart failure, an implanted heart pump can help, although the control system that gives the pump relevant commands must work precisely. When developing medical devices such as heart pumps, engineers first develop the hardware then the control software, which is then combined and tested. Researchers from the Project Group for Automation in Medicine and Biotechnology at the Fraunhofer Institute for Manufacturing Engineering and Automation IPA are speeding up this process using the hardware-in-the-loop (HiL) method, which was pioneered in the automotive industry.
HiL allows engineers to develop parts in parallel processes and shorten integration times. In the automotive industry, instead of testing electronic control units (ECUs) on the hardware, which risks damaging them, engineers create a computer model of the car to test the ECUs before the vehicle is even built. Special interfaces connect the ECU to the virtual car, the ECU receives information from the vehicle, and sends back commands for the simulated car to implement.
Because the process is automated, developers can analyze a large number of test cases – investigating critical system states in a reproducible, risk-free manner. Development becomes more transparent from the start, so faults are uncovered at an early stage without looking at an assembled car.
Researchers have transferred this method to modern medical devices in which hardware and software are strongly intertwined, such as with heart pumps.
“The challenges they present are similar – medical products are usually complex systems as well,” says Jonathan Schächtele, a scientist in the project group at Fraunhofer. “In addition, scenarios can be tested that could previously be estimated only using manual lab tests – a defect in the system.”
HiL allows researchers to speed up development and increase product safety. Because the test is fully automated, medical device manufacturers can test more situations than before, which can exceed legal safety requirements. Documenting test results, previously done manually, is automated with HiL.
“We design the computer model of the medical product, implement the interfaces between model and control module, define the test cases, and carry out the test runs,” Schächtele says.
For Soteria Medical B.V., a Dutch medical engineering company, the researchers have developed and tested the control technology for a biopsy system.
Fraunhofer Institute for Manufacturing Engineering and Automation IPA
