Manufacturing technology products - January/February 2026

Modular measurement system; Silicone adhesive; Chamfer hob for gear manufacturing

PHOTOS COURTESY OF RESPECTIVE COMPANIES

Modular measurement system

The IM-X1000 Series is the latest generation of the Instant Measurement System lineup. The modular system features a new ultra-wide large stage, multisensor measurement capabilities, and a function to automate challenging and time-consuming part programming. The IM-X1000 allows up to 20 different stage and camera combinations for applications ranging from general purpose optical comparator applications to multisensor measurement, combining optical, probe, laser, and rotational measurement to deliver comprehensive inspection.

The IM-X1000 Series offers an increased measurement range up to 16" x 20", more than 3x that of previous generations. Programming has also been enhanced for greater efficiency. Users can import CAD, PDF, JPEG, and even paper drawings, then select critical dimensions, design values, and tolerances to create a program. An artificial intelligence (AI) tool called Smart Assist auto-adjusts focus, light, and edge extraction settings. Even without prior optical metrology experience, users can measure up to 5,000 dimensions in as little as one second, streamlining quality control processes.

Keyence
https://www.keyence.com

 

Silicone adhesive

MasterSil 800Med is a one-component, moisture curing silicone specifically designed for medical device manufacturing. The non-corrosive material passes ISO 10993-5 testing for non-cytotoxicity. Its excellent flow properties make it well-suited for medical electronics, as well as general bonding, sealing, coating, and form-in-place gasketing. This compound is black in color and offers ultra-high resistance to dry heat and sterilization methods.

The silicone cures quickly upon exposure to atmospheric moisture or humidity. Curing speed is directly influenced by the humidity level and layer thickness; thinner sections cure more quickly than thicker ones. A tack-free time can be achieved in as little as 15 to 20 minutes at 75°F and over 50% humidity. The flexible material exhibits an elongation between 250% and 350% and a Shore A hardness of 25 to 45. It withstands thermal cycling, vibration, and shock, and is serviceable up to 300°C with no significant loss in tensile strength or elongation even after extended exposure. MasterSil 800Med is electrically insulative, featuring a volume resistivity greater than 1013 ohm-cm at room temperature. It bonds effectively to various substrates, including metals, silicon, glass, ceramics, many plastics, and silicone rubber.

MasterBond
https://www.masterbond.com

 

Chamfer hob for gear manufacturing

The Star SU Chamfer Hob is engineered for precision and efficiency in gear manufacturing. It performs like a hob tool, cutting material cleanly in a single process and eliminating the need for extra finishing. The chamfer hob delivers burr-free, high-precision chamfers, ensuring better gear meshing, reduced vibration, and longer tool life.

Optimized for large-scale production, the chamfer hob is versatile enough for standard or complex gear profiles and interference limitations. It can be resharpened to extend tool life and reduce cost. The tool is tailored to individual gear geometry for maximum precision and reliability. Additionally, it can solve chamfering challenges such as shaft gear with shoulder interference or ring gear with fixture interference.

Star SU
https://www.star-su.com

January/February 2026
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