Process Innovations: Machining Techniques for Difficult Titanium Alloys

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Chicago, Illinois - The materials landscape is ever changing. There is a constant pursuit to reduce weight, increase safety, achieve high temperature performance and improve fuel economy. This has driven the development of complicated and difficult-to-machine materials, including ceramics, composites, advanced superalloys, burn-resistant titanium alloys and powder metallurgical alloys. Today’s manufacturers are challenged with machining them with a level of cost effectiveness that makes their use viable.

This presentation will provide a brief overview of some of the newest materials today’s manufacturers may encounter. It will detail the latest developments related to effective machining of them, including discussion of laser-assisted machining, unique tool geometries, new tool coatings and processes such as trochoidal milling and dynamic milling. 

About the author

Don is Manager of Education and Technical Services for Seco. In this role, he is responsible for all education activities in the North American market, new product testing and various other technical functions. Don has been with Seco for 37 years. He obtained his degrees in physics, applied physics and metallurgy from Michigan Technological University. He has authored over fifty technical papers in the areas of metal cutting, tool failure analysis, solid state physics, fatigue, fracture, stress corrosion cracking, and wear resistant coatings. He holds four patents.  

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