Mazak Modular Machine with 3-Axis or 5-Axis Capabilities

Mazak’s new, high versatile Vertical Center Universal machining center brings advanced technology and production value to high precision small-parts machining for various industries, including medical, aerospace, electronics, and automotive. Based on a modular design platform, the machine is easily configured as a 3-axis fixed table or 5-axis rotary/tilt table model.

Mazak refers to the 3-axis fixed table version as the Vertical Center Universal 400 and the 5-axis rotary/tilt table version as the Vertical Center Universal 400-5X. Both machines share the table size of 15.7” x 15.7”, allowing them to fit into almost any manufacturing facility.

While these machines occupy minimal floor space, they still provide large work envelopes for processing a wide range of part sizes and shapes. Each machine’s linear axes travels measure 19.6” in the X-axis, 15.7” in the Y-axis, and 20” in Z-axis and attain rapid traverse rates of 945ipm. The machines also accommodate 20 tools in their tool magazines (30 tools optional) to further increase part production versatility and continuous operation.   

The 400 and 400-5X come standard with a 10,000rpm, 15hp, 40-taper spindle that delivers unbeatable metal removal capabilities for all common materials, including steel, aluminum, and cast iron. An optional 12,000rpm spindle is also available for both machine models.        

Mazak’s MX Hybrid Roller Guide System enables the 400 and 400-5X to deliver high levels of durability and reliability that result in long-term accuracy. This innovative way system increases vibration dampening, extends tool life, handles higher load capacities, and eliminates tramp oil in the coolant by utilizing a greener grease-based lubrication system.

For rigid, precise and cost-effective 5-axis machining, the 400-5X employs a rotary/tilt table with B-axis travels of +/- 140° at 40rpm and C-axis travels of +/- 360° at 50rpm. B-axis torque is 566 t/lb, while C-axis torque is 354ft/lbs.   

The 400-5X is available with two control configurations: Mazak’s Matrix 2 control, which is designed to optimize 5-axis machining, and the Fanuc 30i CNC control. Within Mazak’s Matrix 2 control are enhanced hardware and software functionalities that make the control easy to use while also delivering high accuracy and increased productivity. Control hardware performance is much faster with higher processing speeds for small increment operation. Furthermore, a 5-axis spline interpolation function included in the control’s software provides smooth toolpaths from long block-by-block programs, easy tool vector control, and shorter cycle times, as well as superior 5-axis surface finishes.  

The 400 machine features Mazak’s Smart CNC control that offers easy programming and fast job set up. In fact, programming time is 75% faster when compared to machines using EIA/ISO systems.   

To further reduce cycle times and improve machining capability, the Vertical Center Universal 400 easily integrates with a 2-pallet changer. With an automatic 2-pallet changer, machine operators can load, unload, and inspect parts on one pallet, while the machine continues to work on parts fixture on the other pallet. Both the Vertical Center Universal 400 and 400-5X accommodate articulated robots, which are a highly advanced alternative to traditional production and enable manufacturers to fully automate the machines’ load and unload operations.