GF Machining Solutions will highlight advances in EDM technology, service, support, automation, and tooling designed to help shops power through their unique manufacturing challenges with complete solutions and holistic support at IMTS 2022 (booth 338329). System 3R (booth 338376) will highlight tooling solutions to reduce setup time and automation solutions to maximize machining hours.
These integrated problem-solving solutions include the new CUT X 500 and CUT P 350 Pro wire cutting EDM machines for precision part generation. To maximize machine-tool value and competitive readiness, the company’s Success Packs feature customer support and digital services that add connectivity for remote machine monitoring and troubleshooting from GF Machining Solutions experts. An automated cell featuring a MILL 400 U and FORM P 350 with a FANUC Robot will be demonstrated live. A System 3R WorkPartner 1+ modular pallet system connected to a GF Machining Solutions LASER P 400 U laser texturing machine will also be displayed.
With intelligent power generator (IPG) technology, the CUT P 350 Pro delivers surface finishes as smooth as Ra 0.08µm and heightens accuracy with integrated thermal regulation that maintains temperature at ± 0.2°C. To accommodate heavy workpieces, the machine’s QUADRAX mechanical system keeps the table, work tank, and dielectric liquid stable.
The CUT P 350 Pro and CUT X 500's new Uniqua human/machine interface (HMI) delivers optimal functionality and ergonomics in a 19" vertical touchscreen, full keyboard, and mouse. Abundant automation options add to the machine’s scalable flexibility, with optimized production for electronics, automotive, medical, and mold and die manufacturers through more than 600 pre-programmed cutting processes.
The AgieCharmilles CUT X series holds accuracies in machining, positioning, and pitch. Developed to provide high precision and thermal stability in large runs of complex components, including stamping tools, multi-cavity molds, and micro components, the CUT X 500 and all other CUT X machines feature adapted mechanical structures, dedicated machine calibration, and testing to deliver pitch accuracy as low as 1.0µm. High-precision axes, short measurement loops, dual measurement on all axes, consistent isolation of the EDM area from heat sources, and submerged working areas optimize conditions for micro applications. Two-spool automatic wire changer technology and an onboard job management system help reduce processing time and simplify job prioritization.
To ensure complete customer success, GF Machining Solutions now offers Success Packs – subscription-based access to service at four levels designed to maximize uptime and return on investment. Within the packs, rConnect digital services enable manufacturers to monitor machine performance from anywhere via any mobile device through a secure modern platform that also enables GF Machining Solutions experts to provide live remote troubleshooting and support.
From System 3R, GF Machining Solutions’ source for can-do tooling, automation, and software solutions, the WorkPartner 1+ (WPT 1+) scalable modular automation system maximizes magazine capacity for loading and unloading parts and electrodes, while conserving valuable shop floor space. With flexible one, two, or three-magazine capacities and fully integrated pneumatic control for gripping devices and table chucks, the WPT 1+ serves one or two machines.